Workout Intensity Settings

Designing for Safety, Personalization, and Predictability

Katalyst

2025

Summary

Role: Lead Product Designer

Scope: UX strategy, interaction design, user research

Tools: Figma, Miro, Mixpanel, Typeform

Timeline: ~3 months

Team: Product Manager, Frontend Engineer, Backend Engineer, Creative Director


I created a pre-workout setup and an in-workout adjustment system that gave users predictable, safe, and personalized intensity control during at-home EMS training. The solution reduced discomfort, improved trust, and kept trainer-programmed workouts flowing without disruption.

Problem & Context

Katalyst’s EMS training sessions rely on electrical impulses tailored to each user. At home, without an EMS technician present, users had limited control over intensity progression, and trainer-programmed changes could feel abrupt or unpredictable, leading to anxiety, skipped adjustments, and reduced confidence.


Users expressed uncertainty around safety and comfort at higher intensities, which we validated through post-workout surveys and interviews. The goal was to empower users to train independently while preserving the flow of trainer-designed workouts.

The Challenge

How might we make home EMS workouts safer and more personalized without breaking workout flow?

My Reponsibilities

I led the end-to-end UX process, including:

  • Leading UX strategy and design for pre-workout and in-workout control experiences

  • Turning user and trainer feedback into actionable design requirements

  • Collaborating with engineering to stay within firmware limits

  • Validating designs through usability testing with active members

Research & Insights

I combined:

  • User interviews & surveys on recorded-workout pain points

  • Trainer interviews to understand how intensity profiles are programmed

  • A/B testing on intensity profiles to measure perceived safety and usability

  • Usability testing with different profile configurations


Key insights:

  • Sudden intensity jumps were intimidating - users wanted gradual, predictable changes.

  • Many used personal workarounds, e.g., enabling trainer-led increases at the start, then disabling later.

  • Lack of transparency discouraged mid-session adjustments altogether.

Strategy & Prioritization

We focused on two high-impact opportunities:

  • Choose Before You Train: Let users select their preferred intensity progression before starting, reducing disruptive mid-workout changes.

  • Smooth & Visible Changes: Show upcoming intensity adjustments and apply them gradually for predictability and safety.


Constraints:

Built fully within existing firmware. Launched in 3 months without costly hardware changes.

Design Solutions

1. Pre-Workout Intensity Profiles

  • Added a step to choose one of three profiles: Standard, Early Ramp-Up, Late Boost

  • Added Easy Mode and Hard Mode for single-session end-intensity tweaks without changing the default user profile

  • Reduced need for manual mid-session changes

2. Smooth Intensity Ramp-Up

  • Displayed target intensity next to the current value when an adjustment occurred (either by the trainer or the user)

  • Applied changes over the next 4-second impulse instead of instantly, creating a smoother, safer shift

Results & Impact

  • 28% decrease in mid-workout adjustments

  • 85% positive feedback on smoother, more predictable changes

  • Qualitative feedback: users felt “in control” and “safer”

  • Supported retention goals by boosting trust in solo training - a key driver for long-term subscriptions

  • Increased user confidence, reduced drop-offs, and improved adoption of customized intensity settings

Collaboration

  • Engineering: Designed logic for gradual adjustments within firmware limits

  • Creative Director: Ensured visuals aligned with Katalyst’s premium, approachable brand

  • Trainers: Defined optimal progression patterns for different workout types

Reflection

Control equals confidence, and in at-home EMS training, confidence drives consistency. By giving users transparent, safe, and customizable control, we strengthened trust in solo sessions and positioned Katalyst as a professional-grade home training platform, critical for scaling beyond studios and sustaining subscription growth.


If extended, I’d explore adaptive intensity algorithms that auto-adjust using heart rate and performance data.